Accelerating small-format packaging recovery

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Each year, consumers buy billions of products—beauty items, medications and food—packaged in small-format plastic that is difficult to recycle due to its size and other factors.

The Center for the Circular Economy is laying the groundwork to recover more of these materials, identifying recovery pathways to divert them from landfill.

Based on over 18 months of fieldwork, our report reveals a viable pathway to recover tens of thousands of tons of valuable small materials––including plastics like polypropylene––from materials recovery facilities and glass recycling plants across the U.S. These promising findings demonstrate the positive economic and environmental impact of recovering small-format packaging, catalyzing the launch of a new industry collaboration managed by Closed Loop Partners’ Center for the Circular Economy: the Consortium to Recover Small-Format Packaging.

The report builds on over two years of market research and comprehensive recycling tests in partnership with Maybelline New York and its parent company, L’Oréal Groupe, bolstered by the support of additional partners Kraft Heinz, P&G and Target.

3

Three year consortium launching in 2025​

1+

At least one proof-of-concept activated at a MRF and/or glass recycling plant​

5+

Industries collaborating across beauty, personal care, beverage, pharmacy & more.

18+

Based on over 18 months of field work

“We believe scaling these innovations will improve the recyclability of plastic and create a viable end-market for our materials.”
— Marissa Pagnani McGowan; Chief Sustainability Officer, North America for L’Oréal Groupe

What Our Fieldwork Told Us

5 Insights Fueling the Shift From Research to Real-World Impact Through our Consortium

1. Small materials have market value

Valuable materials, including polypropylene (PP), polyethylene terephthalate (PET), polyethylene (PE), and metals, are present in small-format waste streams that could generate value on the secondary commodities market.

2. Logistical solutions are available

Some small-formats can be integrated into regular bales of recycled materials, but this requires colocation of MRFs and glass plants to avoid additional costs. Very small items may still pose handling challenges and require alternative solutions.

3. Existing technologies are enablers

Existing technologies can be configured to target and recover small-formats at MRFs or glass plants, but implementation must be tailored to each facility’s unique characteristics, including material acceptance, volumes and layout.

4. Market demand is strong

Mechanical recyclers show strong demand for clean, sorted materials and often are willing to pay higher prices than molecular recyclers today.

5. Investment is needed

The business case for small-format recovery depends on achieving sufficient material throughput, aligning with market demand, and minimizing logistical costs. Recovery efforts likely require financial support through EPR programs or brand investments to cover capital and operational costs.

Download and read the full report

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