Accelerating small-format packaging recovery

Each year, consumers buy billions of products—beauty items, medications and food—packaged in small-format plastic that is difficult to recycle due to its size and other factors.

The Center for the Circular Economy is laying the groundwork to recover more of these materials, identifying recovery pathways to divert them from landfill.

Based on over 18 months of fieldwork, our report reveals a viable pathway to recover tens of thousands of tons of valuable small materials––including plastics like polypropylene––from materials recovery facilities and glass recycling plants across the U.S. These promising findings demonstrate the positive economic and environmental impact of recovering small-format packaging, catalyzing the launch of a new industry collaboration managed by Closed Loop Partners’ Center for the Circular Economy: the Consortium to Recover Small-Format Packaging.

The report builds on over two years of market research and comprehensive recycling tests in partnership with Maybelline New York and its parent company, L’Oréal Groupe, bolstered by the support of additional partners Kraft Heinz, P&G and Target.

3

Three year consortium launching in 2025​

1+

At least one proof-of-concept activated at a MRF and/or glass recycling plant​

5+

Industries collaborating across beauty, personal care, beverage, pharmacy & more.

18+

Based on over 18 months of field work

Launching the Consortium to Recover Small-Format Packaging

Center for the Circular Economy has demonstrated the value, sortability, and market demand for target small-format rigid plastics. Now, it’s time for action. ​  

That’s why the Center for the Circular Economy is launching the Consortium for Small-Format Packaging Recovery—to deliver a field-tested proof of concept that offers states with EPR laws a clear, actionable solution and a proven pathway forward for smalls recovery.​

HOW THE CONSORTIUM WORKS

Site Diligence & Infrastructure Investment

We’re conducting rigorous, data-driven assessments of materials recovery facilities (MRFs) and glass plants in California to:

  • Quantify how much small-format material is recoverable
  • Test and tailor equipment upgrades to increase recovery
  • Model financial feasibility and ROI for each intervention
  • Engage downstream end markets to ensure there’s real demand for recovered materials

We’ll deploy grant funding to install and test equipment in the field, validate outcomes, and establish a proof of concept that others can replicate.

Designing Packaging for Recovery

Even the best equipment can’t fix poor design. That’s why we’re working hand-in-hand with brands to:

  • Test product packaging in real-world recycling systems
  • Use AI vision technology to track how small items behave in MRFs and glass plants
  • Identify which design features aid or hinder recovery
  • Recommend practical packaging changes that improve recyclability

This work helps brands align their design strategies with recovery realities—and regulatory expectations.

Policy Alignment and EPR Readiness

Our Consortium doesn’t just respond to EPR policies—it supports them. We are:

  • Mapping current and emerging legislation to anticipate where action is most urgently needed
  • Starting with a proof-of-concept in a high-priority geography like California
  • Documenting impact—tons diverted, carbon emissions avoided, recycled content generated
  • Laying the foundation for the future of curbside recyclability of small-format packaging nationwide
  • Engaging, educating and informing policymakers with the necessary data and information from our proof-of-concept

Collaboration, Communication & Industry Leadership

The Consortium isn’t a one-brand effort—it’s a pre-competitive, cross-sector collaboration designed to:

  • Engage stakeholders across the value chain—from recyclers to reclaimers to policymakers
  • Educate the public and drive awareness through storytelling, white papers, and media outreach
  • Offer brands a platform to shape best practices, and future-proof their packaging strategies
“We believe scaling these innovations will improve the recyclability of plastic and create a viable end-market for our materials.”
— Marissa Pagnani McGowan; Chief Sustainability Officer, North America for L’Oréal Groupe

What Our Fieldwork Told Us

5 Insights Fueling the Shift From Research to Real-World Impact Through our Consortium

1. Small materials have market value

Valuable materials, including polypropylene (PP), polyethylene terephthalate (PET), polyethylene (PE), and metals, are present in small-format waste streams that could generate value on the secondary commodities market.

2. Logistical solutions are available

Some small-formats can be integrated into regular bales of recycled materials, but this requires colocation of MRFs and glass plants to avoid additional costs. Very small items may still pose handling challenges and require alternative solutions.

3. Existing technologies are enablers

Existing technologies can be configured to target and recover small-formats at MRFs or glass plants, but implementation must be tailored to each facility’s unique characteristics, including material acceptance, volumes and layout.

4. Market demand is strong

Mechanical recyclers show strong demand for clean, sorted materials and often are willing to pay higher prices than molecular recyclers today.

5. Investment is needed

The business case for small-format recovery depends on achieving sufficient material throughput, aligning with market demand, and minimizing logistical costs. Recovery efforts likely require financial support through EPR programs or brand investments to cover capital and operational costs.

Download and read the full report

Related Content

No items found.

Ready to solve your most pressing material challenges?
Let’s connect.

Your name
Email Address
Your message
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.