Future-proofing recycling operations

As Extended Producer Responsibility (EPR) laws expand, there will be a growing need for transparency, performance-based metrics, and targeted education and funds to help support MRFs adapt. This guide aids MRF management personnel in identifying areas of improvement at their facility and optimizing operations to maximize recovery of material streams and strengthen financial outcomes.  

The guide outlines proven approaches to material flow design, equipment configurations, maintenance routines, municipal contract updates, and staff training, among other areas. Developed through direct engagement with MRF operators – both public and private – as well as equipment manufacturers, the guide draws on site visits, real-world testing, and case studies to highlight what works.

1.

Metrics & Performance Optimization

Leverage data to drive smarter operations. Track downtime, throughput, labor costs, bale quality, and incoming materials to reduce waste and improve quality. Use compiled data to spot upgrade opportunities and standardize audits for continuous improvement.

2.

Equipment Maintenance & Spare Parts Management

Maximize uptime and system reliability. Implement preventive maintenance schedules, maintain critical spare part inventories, and verify equipment status daily to reduce unexpected downtime.

3.

Facility Management & Staff Organization

Build a safe, efficient workforce. Strengthen safety training, create cross-functional roles, and incentivize staff to enhance productivity and retention while ensuring clean, well-organized facilities.

4.

Industry Relations

Strengthen collaboration to drive efficiency. Develop networks with suppliers, haulers, municipalities, and communities. Foster problem-solving and information sharing to support compliance and future contracts.

How to Use This Guide

As recycling regulations and EPR laws evolve, MRFs need clear, actionable strategies to stay ahead – this guide equips MRF managers to improve facility performance, boost recovery rates, and strengthen financial outcomes.

As Extended Producer Responsibility (EPR) laws expand, there will be a growing need for transparency, performance-based metrics, and targeted education and funds to help support MRFs adapt. This guide aids MRF management personnel in identifying areas of improvement at their facility and optimizing operations to maximize recovery of material streams and strengthen financial outcomes.  

The guide outlines proven approaches to material flow design, equipment configurations, maintenance routines, municipal contract updates, and staff training, among other areas. Developed through direct engagement with MRF operators – both public and private – as well as equipment manufacturers, the guide draws on site visits, real-world testing, and case studies to highlight what works.

“Collaboration with MRF operators, commitment to high standards, innovation, and transparency are essential for Producer Responsibility Organizations to achieve EPR targets,” said Jeffrey Fielkow, Chief Executive Officer, Circular Action Alliance. “Circular Action Alliance supports this playbook as a practical guide for working together to maximize recovery and deliver program compliance and measurable results for a circular economy.”

Inside the Report

Proven Best Practices You Can Implement Today


1. Metrics & Performance Optimization

This guide is designed to help operators optimize efficiency and performance – focusing on performance metrics, equipment maintenance and safety practices.

2. Equipment Maintenance & Spare Parts Management

Maximize uptime and system reliability. Implement preventive maintenance schedules, maintain critical spare part inventories, and verify equipment status daily to reduce unexpected downtime.

3. Facility Management & Staff Organization

Build a safe, efficient workforce. Strengthen safety training, create cross-functional roles, and incentivize staff to enhance productivity and retention while ensuring clean, well-organized facilities.

4. Industry Relations

Strengthen collaboration to drive efficiency. Develop networks with suppliers, haulers, municipalities, and communities. Foster problem-solving and information sharing to support compliance and future contracts.

Download and read the full report

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